The Han’s Laser intelligent control solution for tube cutting machines is built around the HAN’S 801-Tube series CNC system. This advanced system integrates an EtherCAT bus IO module, DP series auxiliary operation panel, high-performance autonomous height control system, and CAM software, forming a complete EtherCAT bus control solution.
The HAN’S 801-Tube series represents a new generation of self-developed CNC systems. Designed with an efficient heat dissipation platform, it incorporates high-performance motion control algorithms and various advanced processing functions. Utilizing a pure software-based real-time architecture, it achieves an interpolation cycle as low as 0.5ms, ensuring high efficiency, precision, and stability in tube cutting applications. The system supports real-time 3D tracking of tube geometry, simplified programming, and collision avoidance mechanisms, enhancing both safety and productivity.
HANS801-Tube CNC system
Advantages of the Solution
1.High Processing Efficiency
Adaptive Speed Control & Motion Optimization: The system’s proprietary motion control kernel optimizes algorithms for micro-segment cutting, corner transitions, and idle movements, improving both cutting precision and operational efficiency.
Integrated Interpolation and Height Control: The Interpolation-Priority Algorithm prevents cutting head collisions by prioritizing interpolation over height following, ensuring smooth and uninterrupted cutting operations.
2.Stability and Reliability
The fully software-based CNC system eliminates additional hardware boards, reducing failure rates.
EtherCAT-based industrial Ethernet communication enhances anti-interference capabilities and simplifies wiring.
Certified for EMC and CE compliance, ensuring outstanding system performance and reliability.
3.Ease of Use
Versatile Center Finding & Compensation: The system provides multiple centering options, including four-point centering and edge-seeking for irregular tubes like rectangular pipes, angle steel, and I-beams.
Advanced Cutting Recovery Features: Functions such as interrupted cut return, flexible re-entry, breakpoint continuation, and forward/reverse cutting allow users to resume cutting seamlessly after interruptions.
Tracking Mode / Interpolation Mode
Batch Cutting via Production Planning: The system enables semi-automatic or fully automatic production planning, adjusting cutting parameters based on material thickness for optimal efficiency.
3D Visualization of Tube Cutting: Supports real-time tracking and cutting preview for various tube types, enhancing workflow transparency and control.
4.Integrated CAM Software
Han’s TubeNest, an in-house developed CAM software for tube processing, offers automated nesting, process path optimization, NC program output, and inventory management. Seamlessly integrated with the HAN’S 801-Tube CNC system, it enables full automation, boosting efficiency and precision in tube cutting.
Han’s TubeNest Laser Tube Cutting Nesting Software
5.Comprehensive Compatibility
Optional MES integration and vision-based intelligent systems enhance automation.
Compatible with major EtherCAT protocol servo systems, offering flexible component selection.
Smart Management and Digital Integration
1.Intelligent Equipment Management
The Han’s MeSys laser equipment information management system provides a comprehensive production monitoring platform, helping manufacturers optimize resources, enhance productivity, and transition towards intelligent workshop management.
2.Automated Loading and Unloading
The system features built-in PLQ logic control, facilitating seamless communication with third-party equipment via TCP/IP without additional plug-ins. This enables fully automated material handling, improving integration and flexibility.
Open Data Interfaces and Production Line Automation
The system offers open data interfaces based on TCP/IP protocols, enabling real-time data exchange with MES systems and other third-party platforms. This integration supports automated production control and data-driven decision-making for smart manufacturing.
Broad Industry Applications
As manufacturing evolves, the demand for high-precision, high-efficiency processing solutions continues to grow. The Han’s Laser intelligent tube cutting solution addresses this need with its precision, speed, and intelligent automation capabilities, making it a key driver in industrial transformation.
Specializing in metal tube cutting, the system is compatible with stainless steel, aluminum, copper, galvanized steel, and other materials. It is ideal for high-volume, high-precision production across multiple industries, including:
Aerospace – Precision fabrication of aircraft components
Automotive – Efficient cutting of exhaust and chassis components
Engineering & Machinery – Structural tube cutting for heavy equipment
Mold & Electronics – High-precision cutting of complex geometries
Telecommunications – Fabrication of metal enclosures and frameworks
Medical & Environmental Industries – Cutting of specialized materials for medical devices and industrial equipment
Future Outlook
Han’s Laser remains committed to technological innovation, continuously advancing high-efficiency, eco-friendly laser solutions. With the development and industrialization of high-power ultra-fast laser technology, Han’s Laser is paving the way for the next generation of intelligent manufacturing.