Introduction
In the realm of welding technology, precision and efficiency often dictate the pace and quality of production. The Han’s Laser double layer double head laser welding machine is specifically designed for CCS (Copper-Clad Steel) products. It expertly addresses the challenges of welding nickel strips to aluminum busbars. Featuring a high-speed vision system, this machine ensures precise alignment, positioning the welds exactly at the center of the nickel strips. This is achieved using a linear motor platform, which not only accelerates the welding process but also enhances its accuracy.
System Overview
The laser welder is a symphony of advanced components: two laser sets, two external optical paths, double-layer carriers, custom compression fixtures, and two sets of three-axis welding platforms. The core of the machine includes an industrial PC and electrical components controlled through an “Industrial PC + Motion Control Card” setup. This allows for custom weld trajectories. The dual-layer carriers, driven by an electric platform, move seamlessly between welding and material handling positions. By synchronizing the movements of the two three-axis electric platforms, the machine enables simultaneous welding along two trajectories, drastically reducing welding time and boosting productivity.
Key Features
1.Large-Scale Welding
The laser welding machine accommodates large products, compatible with dimensions up to 2000mm in length and 650mm in width, making it highly versatile for various industrial applications.
2.Double Layer Dual Station
Its compact, double-layer, dual-station structure optimizes space and doubles the operational efficiency, thereby enhancing throughput.
3.High Efficiency
With two laser welding systems operating in tandem, the machine significantly increases welding speed, a crucial factor in mass production settings.
4.High Precision
The use of a linear motor platform driving the XY axes ensures that the welding heads operate with high speed and precision, essential for maintaining stringent quality standards.
5.Vision System
Equipped with a side-mounted vision component, the machine performs “fly captures” of the product, allowing for real-time monitoring and adjustments during the welding process.
6.Aesthetic Quality
Below each welding head, an elastic compression fixture component presses down on the product during welding, enhancing the quality and appearance of the weld.
7.CCD Monitoring
The inclusion of CCD monitoring with a red light indicator simplifies the targeting process, making it fast, easy, and precise.
Application Areas
The primary application of this advanced laser welding machine is in the welding of nickel strips to aluminum busbars in CCS products. Its capabilities make it a valuable asset in manufacturing settings where precision, efficiency, and adaptability are paramount.
Conclusion
The Han’s Laser double layer double head laser welding machine is more than just a piece of equipment; it is a comprehensive solution tailored for modern industrial challenges. With its dual-head, dual-layer design and cutting-edge features, it plays a significant role in the welding industry, not only enhancing the efficiency of production lines but also ensuring high-quality connections in critical components.