Introduction

Filters are one of the common components in electronic devices, primarily functioning to process noise and interference in signals, ensuring signal quality and stability. Welding technology plays a crucial role in the manufacturing process of filters.

Product Overview

The filter laser welding machine features dual-station automated welding, consisting of a welding module (XYZ three-axis layout) and a dual-station loading and unloading module (driven by cylinders to form an R-axis). During welding, a pneumatic door isolates the welding position from the loading position, ensuring operator safety. The cylinder drives the product to a hard limit during welding, and the welding head moves to perform the welding. Once one side is completed, the product is rotated using the R-axis to weld the other side, achieving precise positioning and welding.

Product Advantages

Excellent Welding Quality

The equipment uses a ring-shaped laser and a swing head for welding conductive materials like copper and aluminum, balancing weld penetration and surface quality to achieve superior welding results.

High Efficiency

The dual-station design of the machine enhances production efficiency.

Product Structure

Good Compatibility

Specialized product tooling design allows for quick changes to accommodate welding of different-sized products, while plastic protection surrounds the weld seam to effectively prevent burning.

High Safety

The loading/unloading positions are isolated from the welding position by pneumatic doors, eliminating the risk of laser-related injuries and enhancing safety.

MES Information Management

The system integrates MES technology, automatically saving welding data for production traceability.

User-Friendly Operation

Controlled by an industrial control system with a user-friendly interface, making operation simple and convenient.

Welding Schematic

Industry Applications

Filters are devices that filter signals, primarily consisting of capacitors, inductors, and resistors. They effectively eliminate specific frequency points or frequencies outside those points in power lines, resulting in a specific frequency power signal or a power signal after removing a specific frequency. Filters have a wide range of applications across various fields, including but not limited to communication systems, audio equipment, image processing, and control systems. Due to their flexibility and broad applicability, filters have become an indispensable part of modern electronic systems.

Conclusion

The filter laser welding system represents a significant advancement in the manufacturing process for filters within the hardware and automotive parts industry. By combining state-of-the-art welding technology with automated systems, this solution not only enhances production efficiency but also ensures high-quality and reliable welding outcomes. The ability to accommodate various workpiece sizes, coupled with robust safety features, makes this system an ideal choice for manufacturers seeking to improve their operational capabilities.