Introduction
In the insulated bottle manufacturing industry, production efficiency and product quality are critical. With ongoing technological advancements, the demand for superior welding techniques continues to grow. To meet industry needs, Han’s Laser has introduced a circumferential laser welding system for insulated bottle bottoms. This system features a modular design, advanced laser technology, intelligent control, and comprehensive safety measures, delivering an efficient, precise, and safe welding solution.
Product Overview
The circumferential laser welder is equipped with a 1000W fiber laser designed to handle the high reflectivity of metal surfaces. The wobble laser welding head ensures greater flexibility and precision, while the three-axis worktable achieves a ±0.02mm repeat positioning accuracy, guaranteeing accurate welding placement. With an intelligent control system, the machine ensures high efficiency and stability in welding insulated bottle bottoms.
Key Advantages
1.Modular Design for Versatile Production
The system adopts a modular design, incorporating a 1000W fiber laser, wobble laser welding head, three-axis worktable, and intelligent control system. The laser emits at 1070nm, making it ideal for welding high-reflectivity metals. The modular clamping fixtures allow for quick switching between different bottle sizes, enhancing adaptability across various product specifications.
2.Advanced Laser Technology for Precision Welding
The laser welding machine features an industrial touchscreen interface for user-friendly visual programming of welding parameters. A built-in process library includes optimized welding settings for common insulated bottle designs, simplifying operation. For enhanced safety, the system is equipped with red light positioning alerts, emergency stop buttons, and optical sensor barriers, ensuring operator and equipment protection.
3.Intelligent Control for Automated Efficiency
The industrial control system provides an intuitive human-machine interface, making the system easy to operate. The laser head follows a preset path, precisely welding the bottle body and bottom cap in a circumferential motion. Spatter control technology keeps the worktable clean, preventing residue buildup. The fully automated operation supports high-volume continuous production, significantly improving efficiency and consistency.
Applications and Market Potential
As the insulated bottle market expands, the demand for high-efficiency and precision welding solutions continues to rise. This laser welding machine is well-suited for:
- Mass production of insulated bottles, ensuring uniform and high-strength welding.
- Custom-designed bottle manufacturing, supporting various sizes and designs.
- Premium-grade insulated bottle production, meeting stringent quality requirements.
Conclusion
The modular design allows for easy maintenance and upgrades, while its precision welding capabilities align with high-quality manufacturing standards. With an extensive process library, an intuitive interface that reduces labor costs, and comprehensive safety features that comply with industry regulations, this system is set to drive the transition toward intelligent and standardized insulated bottle production.
The circumferential laser welding system from Han’s Laser delivers high precision, efficiency, and automation for insulated bottle manufacturing. Its advanced technology ensures superior welding quality, making it the ideal choice for mass production and high-end applications.
Contact Han’s Laser today to learn how our cutting-edge solutions can enhance your production efficiency and product quality!