The assembly and welding of the moving core in a relay are crucial steps that directly affect the mechanical parameters of the relay. In comparison to traditional methods such as threaded locking, laser welding ensures better coaxiality, reducing the movement of the moving core and improving its pushing and pulling force. This article explores the structure, features, and advantages of the Han’s Laser relay moving core automatic assembly and laser welding system, highlighting how it enhances both precision and efficiency in production.
System Composition
The Han’s Laser relay moving core automatic assembly and laser welding system consists of five main components:
Product Feeding and Assembly Module: This component handles the automatic feeding and assembly of parts, ensuring consistent and efficient operation.
Pre-Welding Positioning System: This system ensures that the moving core and other components are accurately positioned before the welding process begins.
Post-Welding Visual AOI Inspection System: After welding, this system inspects the quality of the welds, ensuring that they meet the required standards.
Cleaning System: It removes any debris or contaminants from the welded components to ensure optimal performance.
Defective Parts Storage Area: This section holds any parts that fail inspection, preventing them from being incorporated into the final product.
Overall Advantages
The laser welding machine is designed to be user-friendly, featuring an intuitive human-machine interface (HMI) with clear data displayed on the touch panel. The operation is simple, allowing operators to efficiently manage the system while performing quick adjustments as needed. The equipment also features a single-station start function, making it versatile and adaptable to various production requirements.
System Features
1.Automation for High Efficiency
The system incorporates robotic arms for automatic feeding, significantly reducing manual labor and increasing assembly efficiency. This automation allows for higher throughput and less human error.
2.Pre-Welding Inspection
Equipped with a pre-welding inspection function, the system can automatically detect any assembly deviations. If any misalignment or assembly error is detected, the system automatically discards the defective parts, preventing faulty products from entering the welding stage.
3.Post-Welding Quality Assurance
The post-welding inspection system checks the weld spots and seam concentricity. If any issues are detected, the system will automatically reject the faulty parts, ensuring only high-quality components move forward in production.
4.Modular Design
The system’s tooling fixtures feature a modular design, which ensures accurate positioning and makes it easy to replace or adjust for different relay models. This flexibility allows the system to handle multiple product specifications, reducing downtime and improving production flexibility.
5.Simple Operation
The system operates via an industrial control system, offering a user-friendly interface that simplifies operations. The clear, straightforward design allows operators to quickly familiarize themselves with the system, optimizing production workflows.
Why Choose Laser Welding for Relay Moving Core Assembly?
Laser welding offers several advantages over traditional methods in relay moving core assembly:
Improved Coaxiality: Laser welding ensures better coaxiality, reducing the movement of the moving core and enhancing its performance.
Increased Strength: The laser welding process produces stronger bonds, improving the relay’s push-pull force and mechanical stability.
Precision: Laser welding allows for highly precise welds, ensuring consistent quality with minimal tolerance.
Automation and Efficiency: The automated assembly and welding process reduces labor costs and increases production speed, improving overall efficiency.
Conclusion
By incorporating advanced technologies like laser welding, automation, and modular design, the system offers unmatched accuracy and operational flexibility. Whether enhancing the mechanical strength of relays or reducing labor costs, this system provides a modern solution to the challenges of relay production. For industries seeking to streamline their processes and improve product quality, adopting this system is a step toward future-ready manufacturing.
Explore how Han’s Laser can enhance your production processes with advanced laser welding and automation solutions. Contact us today to learn more about our customized systems for your specific needs.