Introduction

In the competitive landscape of industrial manufacturing, particularly in sectors requiring precise metal connections and seals, the Han’s Laser dual-focus laser welding system represents a significant technological advancement. This system, comprised of a lamp-pumped laser and a dual-focus laser welding head, offers unparalleled precision and adaptability. It is particularly suited for applications in the electronics, automotive, and medical equipment industries. This article will explore the unique features of the dual-focus laser welding system, its applications, and the advantages it brings to modern manufacturing processes.

Core Components and Operation

The heart of the dual-focus laser welding machine lies in its innovative use of a lamp-pumped laser combined with a compact welding head that can be attached to any device equipped with a solid-state laser source. The system utilizes a ridge-type lens that splits the laser beam into two, allowing it to focus on two distinct points. This dual-focus capability enables the system to achieve a maximum average laser power of 300 watts and a peak power of 6 kW, with focus spacing adjustable from 1.0 mm to 6.5 mm. This flexibility makes it suitable for a wide range of welding tasks, from delicate electronic parts to robust automotive components.

Advantages of Dual-Focus Technology

1.Compact and Lightweight Design with Excellent Sealing

This system is specifically beneficial for applications in small robotic arms and other limited spaces, such as in-mold welding, where compactness and maneuverability are crucial.

2.Equipped with a Fiber Protection Device

It withstands medium to high pulse laser power, ensuring higher laser efficiency and faster welding speeds. This feature makes it highly effective for operations requiring quick and reliable welding performance.

3.Modular Design for Versatility

The system offers various dual-focus spacing options, allowing for a significant increase in melt width. This adaptability ensures flexible energy distribution across weld seams, making it suitable for a wide range of welding applications.

Applications Across Industries

The dual-focus laser welding system has found applications across various fields that require precision and reliability:

Electronics

In manufacturing electronic components like fiber optic connectors and electronic parts, precision is paramount. The system’s ability to adjust focus spacing allows for precise control over the welding process, ensuring high-quality joins.

Automotive

Both in manufacturing vehicles and their components, the system can perform robust welds necessary for parts like automobile bulbs and connectors.

Medical Devices

The precision offered by the dual-focus system is crucial for the production of medical instruments and devices, where even minor imperfections can compromise functionality.

Consumer Electronics

For products such as smartphone and laptop casings, the system provides the necessary precision and strength, ensuring durability and reliability.

Conclusion

The Han’s Laser dual-focus laser welding system is a testament to the advancements in laser welding technology, offering both flexibility and precision in a compact package. Its modular design and adjustable features make it a valuable tool for industries demanding high-quality welding. As manufacturers continue to seek more efficient and versatile solutions, technologies like the dual-focus welding system are set to play a pivotal role in shaping the future of industrial manufacturing, enhancing both productivity and product quality.