As the global energy landscape accelerates toward a sustainable future, advanced manufacturing technologies are playing a crucial role in shaping this transformation. Among them, laser cutting has emerged as a key enabler of industrial upgrades in the new energy sector. Its flexibility, precision, and efficiency are perfectly aligned with the industry’s pursuit of intelligent and green production.

As a global leader in laser intelligent equipment, Han’s Laser provides advanced, integrated laser solutions that empower industries to embrace innovation and smart manufacturing. In the field of new energy, the company delivers comprehensive solutions for EV manufacturing, energy storage systems, photovoltaic components, and battery production—helping to accelerate the sector’s shift toward high-efficiency and low-carbon operations.

Lightweight Manufacturing Solutions for New Energy Vehicles

Lightweight design has become a defining trend in the new energy vehicle (NEV) industry. To support this, Han’s Laser has developed a series of advanced 3D five-axis laser cutting machines that cover the entire production spectrum—from small-batch prototyping to mass production.

Modern EVs often use lightweight materials such as aluminum alloys, carbon fiber, and high-strength steel. While these materials offer exceptional strength-to-weight ratios, they are challenging to process using conventional stamping or punching methods. Han’s 3D five-axis laser cutting machine, equipped with a self-developed cutting head featuring auto-focus, three-point positioning, and fast piercing, provides precise trimming and hole cutting for complex 3D hot-stamped parts in a single step.

Applications include critical automotive components such as A-pillars, B-pillars, single and double door rings, and battery trays. By minimizing the need for molds, this technology significantly reduces tooling investment and shortens prototype development cycles—offering car manufacturers both flexibility and cost efficiency.

The laser cutter adopts Han’s signature gantry structure, designed and optimized through CAE analysis and rigorous performance testing to ensure exceptional rigidity and stability. Its upgraded drive system reaches an idle running speed of 120 m/min and an acceleration of 1.2 g, improving response time and cutting accuracy. Furthermore, dynamic parameter adjustment ensures burr-free cuts, enhancing part quality and reliability. This makes laser cutting an indispensable tool in the mass production of NEVs.

Integrated Sheet Metal Solutions for Energy Storage Cabinets

Energy storage is another critical pillar of the new energy ecosystem. A complete storage system consists of control units, batteries, inverters, and sheet metal enclosures. The quality and cost of these enclosures directly affect system performance and market competitiveness.

Storage cabinet structures typically use cold-rolled steel, galvanized steel, or stainless steel. Han’s Laser provides a comprehensive sheet metal processing solution that integrates flatbed laser cutting, tube cutting, bending, and automated production lines.

For sheet components, Han’s flatbed laser cutting machines deliver high cutting precision and smooth edges, eliminating the need for secondary processing before bending. When paired with automated bending units, the process minimizes material handling and improves throughput.

For structural parts such as frames, legs, and support columns, Han’s laser tube cutting machines can process square, round, oval, and custom profiles—including angle and H-beams—in a single step, covering cutting, hole processing, and beveling. This one-stop solution ensures structural integrity while improving production efficiency.

After laser cutting and bending, components proceed to coating, welding, assembly, and inspection, forming a well-orchestrated and efficient production chain. This integrated workflow not only boosts productivity but also lowers overall costs, supporting the rapid scaling of energy storage deployments.

Empowering a Sustainable Future Through Laser Technology

The rise of the new energy industry is driving green transformation across transportation, manufacturing, and construction sectors worldwide. Laser cutting technology stands at the forefront of this transition—enabling higher precision, cleaner processes, and smarter production.

Han’s Laser remains committed to continuous innovation and customer-centric solutions, delivering the advanced tools needed to shape a more sustainable and intelligent energy future.

To learn more about tailored laser cutting solutions for the new energy industry, contact Han’s Laser today.