Overview
In relays, the positioning post, also known as the static iron core, plays a crucial role alongside other components like the sliding plate in forming the relay core. The use of laser welding to connect the positioning post and the sliding plate significantly enhances the structural stability of the relay, ensuring reliable performance over time.
System Components
The Han’s Laser automated assembly and laser welding system for Relay Positioning Posts is designed with seven main modules to ensure high precision and efficiency.
These components include:
Product Assembly and Inspection Module
Handles the automated assembly process and initial inspection of components.
Pre-Weld Vision Alignment System
Ensures precise alignment of parts before welding, improving the accuracy of the weld.
Post-Weld AOI (Automated Optical Inspection) System
Conducts a thorough visual inspection after welding to assess the quality of the welds.
Weld Slag Cleaning System
Removes any residue or slag from the welding process, maintaining a clean production environment.
NG (Non-Good) Ejection System
Automatically identifies and discards defective products to ensure high-quality output.
Modular Fixture Design
Allows for easy positioning and swift changeover between different product models, enhancing operational flexibility.
The modular design of the product fixtures ensures precise positioning and quick replacement, supporting various product models with minimal downtime.
Key Advantages
User-Friendly Interface
The system is designed with a simple human-machine interaction interface, making it easy for operators to control and monitor the equipment. The touch panel displays clear and concise data, allowing staff to address issues quickly and flexibly.
System Features
Automation
Equipped with robotic arms for automatic material loading, the system achieves high efficiency and reduces the need for manual labor. This fully automated assembly line improves productivity while minimizing human intervention.
Relay positioning posts welding process
Vision Inspection
The system features a pre-weld inspection function, which automatically detects any misalignment or assembly deviations in the materials. If discrepancies are identified, defective parts are automatically discarded, preventing faulty products from advancing to the welding stage.
Post-Weld Inspection
The laser welding system also includes a post-weld inspection that checks the quality of the weld, including the uniformity of weld spots and the concentricity of weld seams. Defective products are automatically rejected, ensuring only high-quality items proceed.
High Versatility
The modular fixture design allows for fast and seamless switching between different relay models, catering to a wide variety of product specifications. This adaptability makes the system suitable for diverse production lines.
Ease of Operation
The control system is designed with simplicity in mind, featuring a well-structured and intuitive human-machine interface. Operators can easily control the entire system, reducing the learning curve and increasing productivity.
Conclusion
The Han’s Laser automated assembly and laser welding machine for Relay Positioning Posts delivers an efficient, precise, and versatile solution for relay production. By integrating advanced automation, vision inspection, and modular designs, this system optimizes both the quality and speed of relay assembly, ensuring consistent, high-performance output with minimal human intervention. This innovative approach significantly improves the structural stability of relays, making it an essential tool in modern manufacturing.