In the realm of sheet metal processing, automation has become a driving force behind increased productivity, improved precision, and cost reduction. Han’s laser cutting automatic production line is a pioneering system that connects multiple laser cutting machines online, enabling fully automatic loading and unloading processes. This article explores the components and functionalities of this advanced system and discusses its profound impact on the sheet metal processing industry.
The Components of Laser Cutting Automatic Loading and Unloading System
The laser cutting automatic loading and unloading system comprises several key components that work seamlessly together to ensure efficient and automated sheet metal processing. Let’s delve into each part and its primary function:
1.Main Frame of the Loading and Unloading System
The main frame, consisting of a frame and a transmission guide, serves as the foundation for the system. It provides structural stability and facilitates the movement of other components.
2.Loading and Unloading Mechanism
This mechanism executes the loading and unloading actions and facilitates lifting movements. It plays a vital role in transferring raw materials and finished workpieces throughout the production line.
3.Beam of the Loading and Unloading System
The beam drives the feeding suction cup and the unloading fork, enabling their movement along the main frame. This functionality enables docking at various positions within the system for efficient material handling.
4.Laser Cutting Unit
The laser cutting unit is the heart of the system, comprising two or more high-power laser cutting machines. These machines deliver precise cutting capabilities and enable efficient plate processing.
5.Safety Protection Net
The inclusion of a safety protection net ensures the well-being of the workforce. It provides a physical barrier between operators and the machinery, minimizing the risk of accidents.
6.Electric Raw Material Table
This component serves as a platform for raw material placement. It runs along a track, allowing for easy addition of raw materials into the production line.
7.Electric Finished Table
The finished workpieces are placed on this platform. The table can be moved via rail transportation, simplifying the removal of finished products from the system.
The tray part consists of a structural main frame, material fork mechanism, vacuum suction cup group, transmission mechanism, and various sensing elements. Equipped with 36 suction cups, each with a diameter of 150mm and a suction force exceeding 30kg, this component ensures secure and efficient material handling.
Key Features of the Sheet Metal Automatic Loading and Unloading System
The sheet metal automatic loading and unloading system boasts several noteworthy features that contribute to its transformative impact on the industry. Let’s explore these features:
From production scheduling and typesetting programming to raw material storage, loading, cutting, and transfer of workpieces and waste, the system achieves comprehensive automation. It executes tasks according to predefined plans, reducing human intervention and streamlining the production process.
2.Versatile Plate Handling
The system accommodates plate thicknesses ranging from 1mm to 10mm, ensuring compatibility with a wide range of sheet metal processing requirements. It allows for centralized storage of processed plates, optimizing space utilization.
3.Automated Loading and Unloading
Equipped with automatic loading and unloading devices, the system utilizes vacuum suction cups to move materials during the loading process. Conversely, it employs forks to remove cut plates from the system. This seamless interaction with the production system enables precise execution of production plans and facilitates efficient production management.
4.High-Capacity Sorting Tables
To handle the weight of cut and blanked plates, the system incorporates high and low double-layer sorting tables with a stacked weight capacity of 5 tons. These tables can be moved to the sorting area, facilitating centralized manual sorting. Multiple sorting tables prevent material congestion and minimize production downtime.
5.Laser Cutting Machine Optimization
The system ensures that the start-up ratio of the laser cutting machines exceeds 85%, guaranteeing consistent production output. It also supports extended cutting time, allowing for operation for more than 20 hours per day, maximizing productivity.
To prioritize operator safety, the system includes safety guardrails and various safety interlock switches. In case of a breakdown in any laser cutting machine within the system, the automatic loading and unloading system can continue loading and unloading operations for the remaining operational machines, ensuring the safety of maintenance personnel in the manual work area.
Once the system is initiated, the laser cutting machines can autonomously perform a series of cyclic actions, including table exchange, edge finding, and cutting. It offers both automatic and manual modes, allowing for continuous automatic cutting cycles or single manual cutting cycles as per the operator’s choice.
Han’s laser cutting automatic production line signifies a significant advancement in the sheet metal processing industry. By seamlessly connecting multiple laser cutting machines and implementing a comprehensive automatic loading and unloading system, this innovative solution has revolutionized productivity, precision, and cost-effectiveness. With its remarkable features and capabilities, the system has become a game-changer, empowering sheet metal manufacturers to achieve higher efficiency, improved quality, and reduced labor burdens.