With the rapid development of the automotive industry, the importance of electrical connection technology has become increasingly prominent. Among the various materials used for electrical connections, copper bridges play a critical role in automobile manufacturing. Whether it’s the electronic control system of the vehicle, the car audio system, or the navigation system, the stable connection provided by copper bridges is indispensable. To meet the automotive industry’s demand for efficient and precise electrical connection technology, Han’s Laser has leveraged its advanced technical prowess to introduce the copper bridge laser welding system, bringing a new solution to automotive electrical connections.
Advanced Dual-Station Rotational Welding Technology
The copper bridge laser welding machine employs advanced dual-station rotational welding technology. This technique seamlessly combines the advantages of laser welding with the rotation of the workpiece, enabling multi-sided welding of copper bridges. Compared to traditional welding methods, this system offers significant advantages.
System Advantages
1.Broad Application Range
The copper bridge laser welding system boasts a wide range of applications. The system can be paired with various types of fiber lasers, offering extensive flexibility in laser power, which can accommodate automotive manufacturers of different scales and needs. Additionally, the system can be equipped with various welding heads, whether they are collimating focusing heads or oscillating welding heads, ensuring easy adaptation and flexible configuration of welding equipment.
2.Diverse Welding Methods
The system features a dual-station rotational design, with a platform equipped with a rotating worktable that enables cylindrical rotational body welding. This welding method not only enhances welding efficiency but also ensures welding precision. During high-speed rotation, the laser beam can uniformly irradiate each welding point on the copper bridge, achieving uniform distribution of welding points and high-quality welding.
3.Stable Operation
The copper bridge laser welding system is also characterized by its stable operation. The system operates reliably with good welding results and high production yields. Moreover, the system can be optionally equipped with a Manufacturing Execution System (MES) to achieve full closed-loop production control, effectively monitoring and managing every step from raw materials to finished products. This ensures the stability and traceability of product quality.
Conclusion
The introduction of Han’s Laser copper bridge laser welding machine provides the automotive manufacturing industry with an efficient and precise electrical connection solution. This system not only improves welding efficiency and production yield but also reduces production costs and energy consumption, achieving environmentally friendly production.