Han’s Laser has successfully delivered a 40kW large-format fiber laser cutting machine featuring a dual-gantry, shared-rail configuration, marking a significant step forward in high-power laser applications for thick plate processing in overseas markets.
The system represents one of the first installations of its kind in the region and highlights the growing adoption of ultra-high-power laser technology in industries such as automotive manufacturing and industrial machinery.
Doubling Cutting Capacity for Heavy Plate Applications
The customer, a steel processing company serving automotive and heavy equipment sectors, had previously been limited to cutting carbon steel plates up to 40 mm thick. With the commissioning of the new system, the company can now achieve stable, high-quality cutting of materials up to 80 mm in thickness, effectively doubling its processing capability.
This upgrade enables the customer to take on larger and more complex projects, including structural components and heavy machinery parts, while improving production efficiency and expanding its market reach.
Dual-Gantry Configuration with Integrated Bevel Cutting
The laser cutter is designed around a dual-gantry structure, allowing two cutting heads to operate simultaneously on a shared rail. This configuration improves productivity while maintaining consistent cutting quality across large workpieces.
One of the cutting heads features a dedicated bevel cutting design, enabling both straight and bevel cuts in a single process. This eliminates the need for secondary machining and simplifies downstream welding preparation.
To ensure consistent bevel quality in production environments, a series of process control technologies are integrated, including:
- Dynamic bevel path compensation
- Tool offset correction algorithms
- Cutting head alignment and verticality control
- Automatic calibration for consistent bevel angles
These features allow the system to meet the requirements of industries such as shipbuilding, heavy equipment manufacturing, and structural steel fabrication, where bevel accuracy is critical.
Integrated Core Components for Stable High-Power Operation
The system is built on a vertically integrated platform, where the CNC system, laser source, and cutting head are developed as a unified solution. This approach improves compatibility between components and ensures stable performance under high-power conditions.
In addition, the machine is equipped with a comprehensive process database tailored for high-power applications. It supports multiple cutting strategies, including:
- Stable thick plate cutting
- Low-pressure cutting for efficiency optimization
- Clean cutting processes for improved edge quality
These capabilities help maximize material utilization while maintaining consistent cut performance across varying thicknesses.
Large-Format Design for High-Throughput Manufacturing
The laser cutting system features a large-format linear guide structure with a standard working area of 13 m × 3 m, expandable to 26 m, 30 m, or larger configurations depending on production requirements. It is designed to support laser power levels exceeding 60 kW, making it suitable for future upgrades.
A segmented machine bed combined with a modular worktable design minimizes thermal distortion during long cutting cycles. This structure also reduces the mechanical impact associated with loading heavy plates, ensuring long-term accuracy and machine stability.
To meet industrial environmental standards, the system includes:
- Zoned dust extraction beneath the cutting area
- Top-mounted fume extraction for improved air quality
These features create a cleaner and safer working environment while maintaining compliance with international regulations. The system is also designed for containerized transport, simplifying installation for overseas customers.
Strengthening Global Presence in High-End Manufacturing
The successful delivery of this 40kW dual-gantry laser cutting system reflects Han’s Laser’s continued expansion in the global market for high-end manufacturing equipment. By providing advanced laser solutions tailored to demanding industrial applications, the company is supporting customers in overcoming processing limitations and improving production capabilities.
As demand for thicker materials and higher processing efficiency continues to grow, high-power laser systems are expected to play an increasingly important role in modern fabrication. Han’s Laser remains focused on advancing laser technology and delivering practical solutions for complex manufacturing challenges worldwide.
