Introduction
As technology rapidly advances, traditional welding methods often fall short in efficiency and quality. In response, Han’s Laser has focused on enhancing fiber laser performance, introducing the high-brightness, lightweight, and modular 6kW single-mode fiber laser. This innovation addresses key industry issues such as poor beam quality, low stability, and cumbersome equipment sizes, thereby reducing labor, transportation, and maintenance costs significantly. This improvement is not only optimizing productivity but also elevating quality across various sectors, marking a transformative step in intelligent manufacturing.
Applications of 6kW Single-Mode Fiber Laser
Han’s Laser 6kW single-mode fiber laser shines in its versatility across different industries by providing tailored solutions that enhance both the quality and efficiency of welding processes.
Case Study 1: Welding in the New Energy Sector (Copper)
Characteristics
Welding of highly reflective materials with superior beam quality and stability.
Solution
Utilizing Han’s Laser 6kW fiber laser at a focus diameter of 34 microns, combined with a galvo/scanning head for dynamic beam manipulation.
Case Study 2: Welding of Mobile Phone Frames in the 3C Industry (Aluminum Alloy)
Characteristics
Controls porosity and cracking in highly reflective aluminum alloy welding, with minimal distortion and enhanced stability.
Solution
Employing 6kW fiber laser at a focus diameter of 50 microns, equipped with a collimation head to ensure precise energy delivery.
Case Study 3: Automotive Component Welding (Carbon Steel)
Characteristics
High strength welds with minimal spatter, enhanced efficiency, and stability.
Solution
6kW fiber laser, adjustable between 100 to 200 microns, using a combination of galvo/scanning heads and collimation for optimal results.
Case Study 4: Electrical Switchgear Welding (Stainless Steel)
Characteristics
Ensures high air-tightness and strength with controlled smoke and dust emissions.
Solution
6kW fiber laser at 200 or 300 microns, utilizing a collimation head for focused and clean energy application.
Case Study 5: Heat Exchanger Plates (Stainless Steel, Titanium Alloy)
Characteristics
Achieves high strength and controlled spatter and dust pollution.
Solution
6kW fiber laser at 300 microns with a collimation head, ensuring high-quality welding across large surfaces.
The 6kW single-mode fiber laser, when integrated with a coaxial airflow system and optimized processes, achieves high-quality welds on large heat exchanger plates. The results are clean, bright, non-oxidized weld surfaces that meet high strength requirements and customer specifications.
Conclusion
The 6kW single-mode fiber laser by Han’s Laser exemplifies a leap in welding technology, offering robust solutions that cater to diverse industrial needs. By adapting to specific material and industry requirements, this technology not only enhances production efficiency but also elevates the quality of the final products. As industries continue to evolve, the flexibility and precision of such advanced laser systems will play a pivotal role in shaping the future of manufacturing.
